Template · Commercial and industrial

Telecom site with −48V DC plant single line diagram

A cell site service with a generator, rectifiers, a battery string and DC distribution. Use this for a cell site or equipment shelter: a 200A service through a transfer switch with a standby generator, an AC panel, and a −48V DC plant with rectifiers, a battery string and DC distribution.

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Telecom site with −48V DC plant single line diagram: A cell site service with a generator, rectifiers, a battery string and DC distribution.
Telecom site with −48V DC plant. 21 devices on an 11 × 17 in sheet with a title block and notes column.

What the reviewer checks on this drawing

The reviewer checks the transfer switch as the service disconnect, the rectifier input at 125%, the battery overcurrent protection and conductors, which DC conductor is grounded, and the bonding of everything on site to the ground ring.

What the drawing shows

Every device on the sheet, in the order power reaches it.

SymbolLabelRating or detailConductors feeding it
Utility sourceUtility service120/240V 1φ 3W
MeterUtility meter200A socketService conductors, per utility
Transfer switchAutomatic transfer switch200A · service rated, 200A utility breaker inside
Circuit breaker100A 2PGenerator breaker
GeneratorStandby generator20 kW · 120/240V, diesel3 #3 Cu + #8 G
GroundSite ground ring#2 solid tinned Cu
PanelAC power panel200A bus · neutrals isolated3 #3/0 Cu + #6 G
Surge protective deviceSPDType 2
Circuit breaker40A 2PRectifiers
Rectifier or chargerRectifier plant6 kW · 54V DC · 111A2 #8 Cu + #10 G
Circuit breaker150A DCBattery breaker
BatteryBattery string48V · 200 Ah · 9.6 kWh2 #1/0 Cu
PanelDC distribution48V DC · 200A2 #1/0 Cu
Circuit breaker60A DCRadios
LoadRadio units48V DC · 40A2 #6 Cu
Circuit breaker30A DCTransmission
LoadMicrowave and fibre48V DC · 15A2 #10 Cu
Circuit breaker30A 2PHVAC
LoadCabinet coolingMCA 18A · MOCP 30A
Circuit breaker20A 1PGFCI
ReceptacleService receptacle2 #12 Cu + #12 G

Notes on the sheet

  • The DC plant is −48V: the positive (return) bus is the grounded conductor, bonded once to the site ground bar. Breakers and fuses are in the negative.
  • Rectifiers 6 kW at 54V float = 111A DC. AC input 6 kW ÷ (240V × 95%) = 26A; × 125% = 33A, on a 40A circuit with #8 Cu.
  • Battery string 200 Ah carries the 55A site load for about three hours. Battery breaker and conductors sized for the full rectifier output: 150A on 1/0 Cu (150A at 75 °C).
  • Generator 20 kW ÷ 240V = 83A, protected at 100A. The transfer switch does not switch the neutral, so the generator neutral is not bonded at the generator. Sign at the service equipment giving the type and location of the standby source (NEC 702.7).
  • Transfer switch is the service disconnect, with a 200A breaker on its utility side as the service overcurrent protection (NEC 230.90 and 230.91). Grounding electrode conductor and main bonding jumper terminate at it; neutrals isolated at the AC power panel.
  • Everything on site bonded to the ground ring: tower, shelter or cabinets, fence, generator and the service ground. Battery installation per NEC Article 480 (CEC Section 64).

Diagram is schematic and not to scale. Field-verify existing equipment ratings. Ratings and conductor sizes shown are typical. Confirm against the adopted code, the equipment listing and a load calculation before installation. Code references are to the 2023 NEC and the 2024 Canadian Electrical Code: see references and editions.

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