Telecom site with −48V DC plant single line diagram
A cell site service with a generator, rectifiers, a battery string and DC distribution. Use this for a cell site or equipment shelter: a 200A service through a transfer switch with a standby generator, an AC panel, and a −48V DC plant with rectifiers, a battery string and DC distribution.
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What the reviewer checks on this drawing
The reviewer checks the transfer switch as the service disconnect, the rectifier input at 125%, the battery overcurrent protection and conductors, which DC conductor is grounded, and the bonding of everything on site to the ground ring.
What the drawing shows
Every device on the sheet, in the order power reaches it.
| Symbol | Label | Rating or detail | Conductors feeding it |
|---|---|---|---|
| Utility source | Utility service | 120/240V 1φ 3W | |
| Meter | Utility meter | 200A socket | Service conductors, per utility |
| Transfer switch | Automatic transfer switch | 200A · service rated, 200A utility breaker inside | |
| Circuit breaker | 100A 2P | Generator breaker | |
| Generator | Standby generator | 20 kW · 120/240V, diesel | 3 #3 Cu + #8 G |
| Ground | Site ground ring | #2 solid tinned Cu | |
| Panel | AC power panel | 200A bus · neutrals isolated | 3 #3/0 Cu + #6 G |
| Surge protective device | SPD | Type 2 | |
| Circuit breaker | 40A 2P | Rectifiers | |
| Rectifier or charger | Rectifier plant | 6 kW · 54V DC · 111A | 2 #8 Cu + #10 G |
| Circuit breaker | 150A DC | Battery breaker | |
| Battery | Battery string | 48V · 200 Ah · 9.6 kWh | 2 #1/0 Cu |
| Panel | DC distribution | 48V DC · 200A | 2 #1/0 Cu |
| Circuit breaker | 60A DC | Radios | |
| Load | Radio units | 48V DC · 40A | 2 #6 Cu |
| Circuit breaker | 30A DC | Transmission | |
| Load | Microwave and fibre | 48V DC · 15A | 2 #10 Cu |
| Circuit breaker | 30A 2P | HVAC | |
| Load | Cabinet cooling | MCA 18A · MOCP 30A | |
| Circuit breaker | 20A 1P | GFCI | |
| Receptacle | Service receptacle | 2 #12 Cu + #12 G |
Notes on the sheet
- The DC plant is −48V: the positive (return) bus is the grounded conductor, bonded once to the site ground bar. Breakers and fuses are in the negative.
- Rectifiers 6 kW at 54V float = 111A DC. AC input 6 kW ÷ (240V × 95%) = 26A; × 125% = 33A, on a 40A circuit with #8 Cu.
- Battery string 200 Ah carries the 55A site load for about three hours. Battery breaker and conductors sized for the full rectifier output: 150A on 1/0 Cu (150A at 75 °C).
- Generator 20 kW ÷ 240V = 83A, protected at 100A. The transfer switch does not switch the neutral, so the generator neutral is not bonded at the generator. Sign at the service equipment giving the type and location of the standby source (NEC 702.7).
- Transfer switch is the service disconnect, with a 200A breaker on its utility side as the service overcurrent protection (NEC 230.90 and 230.91). Grounding electrode conductor and main bonding jumper terminate at it; neutrals isolated at the AC power panel.
- Everything on site bonded to the ground ring: tower, shelter or cabinets, fence, generator and the service ground. Battery installation per NEC Article 480 (CEC Section 64).
Diagram is schematic and not to scale. Field-verify existing equipment ratings. Ratings and conductor sizes shown are typical. Confirm against the adopted code, the equipment listing and a load calculation before installation. Code references are to the 2023 NEC and the 2024 Canadian Electrical Code: see references and editions.
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