Level 2 charger with service upgrade to 200A single line diagram
A 100A service replaced with 200A to make room for a 48A charger. Use this when the load calculation says the house cannot take a charger on its 100A service and the owner wants the service replaced: a new 200A meter socket, service entrance and panel, with the charger on a 60A breaker.
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What the reviewer checks on this drawing
The reviewer checks the load calculation for the new service with the charger in it, the service entrance conductor size, the grounding electrode conductor, surge protection at the new service equipment, and the 60A breaker against the 48A charger.
What the drawing shows
Every device on the sheet, in the order power reaches it.
| Symbol | Label | Rating or detail | Conductors feeding it |
|---|---|---|---|
| Utility source | Utility service | 120/240V 1φ 3W | |
| Meter | Meter socket | 200A · utility approved | Service drop, per utility |
| Circuit breaker | 200A 2P | Main breaker | Service entrance, 2/0 Cu or 4/0 Al |
| Panel | Main panel | 200A bus · 40 spaces | |
| Ground | Grounding electrode system | #4 Cu GEC | |
| Surge protective device | SPD | Type 1 or 2 | |
| Circuit breaker | Branch breakers | ||
| To (continues off sheet) | To house circuits | Re-terminated | |
| Circuit breaker | 60A 2P | EVSE | |
| EV charger | Level 2 EVSE | 48A continuous, 11.5 kW · hardwired | 2 #6 Cu THHN + #10 G, 3/4" EMT |
Notes on the sheet
- The 100A service, meter base and panel now on site are removed. The house circuits are re-terminated in the new panel.
- EVSE is a continuous load: 48A × 125% = 60A branch circuit.
- Load calculation for the dwelling with the EVSE added, submitted with this drawing, supports the 200A service (NEC 220.82; CEC Rule 8-200).
- Service entrance conductor size shown per NEC 310.12; size per the adopted code.
- Surge protective device at the service equipment, Type 1 or Type 2 (NEC 230.67 for dwelling services).
- The 2020 and later NEC also ask for an emergency disconnect outdoors at a dwelling (230.85). Where the panel is indoors, start from the drawing with the outdoor emergency disconnect and add the charger to it.
- Coordinate the disconnect and reconnect with the utility.
Diagram is schematic and not to scale. Field-verify existing equipment ratings. Ratings and conductor sizes shown are typical. Confirm against the adopted code, the equipment listing and a load calculation before installation. Code references are to the 2023 NEC and the 2024 Canadian Electrical Code: see references and editions.
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